Flux Heating System
Ensuring Optimal Flux Solution Temperature for Superior Galvanizing Results
In a hot-dip galvanizing plant, maintaining the flux solution at 60°C to 70°C is essential for smooth operations. This temperature minimizes zinc splashes, reduces ash formation, and ensures a uniform layer on the material surface, resulting in high-quality galvanizing outcomes.
Gunatit Engineers’ Flux Heating System is an advanced, energy-efficient design that maintains optimal flux temperatures without additional energy costs.
Our Flux Heating System uses a multi-tube stainless steel heat exchanger, mounted on the flux tank’s side. Hot water from the quench tank, heated to approximately 90°C, circulates through the heat exchanger, efficiently heating the flux solution to the required temperature range without additional energy input.
A polypropylene perforated sheet shields the heat exchanger, protecting it from potential damage.
- Energy Efficiency: Uses hot quenching water to heat the flux, avoiding extra energy costs.
- Even Heat Distribution: Unlike conventional systems, Gunatit’s design ensures the uniform heated across the tank.
- Reduced Zinc Splash and Ash: Maintaining the optimal flux temperature minimizes zinc splashes and ash formation.
- Durability and Protection: The heat exchanger is protected, ensuring long-lasting performance.
Flux Heating Systems
We offer a range of Flux Heating Systems to suit the diverse needs of galvanizing plants, ensuring precise temperature control of the flux solution for optimal galvanizing results. Our solutions include the Hot Water Circulating System, Hot Water Generator System, and Electric Heating System. Each system is designed for efficiency, reliability, and ease of integration into your existing operations.
Hot Water Circulating System
Hot Water Generator System
Electric Heating System
Hot Water Circulating System
The Hot Water Circulating System is designed to utilize the hot quenching water from the galvanizing process to heat the flux solution. This system works by circulating the hot water through S.S.316L seamless pipes that are immersed along the sides or ends of the flux tank. The heat transfer from the circulating water heats the flux solution to temperatures of up to 50°C, depending on the production cycle and the temperature of the quenching tank.
Hot Water Generator System
The Hot Water Generator System is engineered to generate hot water for various industrial applications, including heating flux solutions in galvanizing plants. This system typically includes a heating element, a storage tank, and a control system that regulates temperature and flow. By utilizing fuels such as gas, oil, or electricity, the system provides a reliable source of hot water, ensuring consistent temperature control for critical processes.
Electric Heating System
The Electric Heating System offers precise and efficient heating using electric resistance heaters or induction heaters. This system is ideal for galvanizing plants that require tight temperature control and efficiency in heating the flux solution. The electric heating method provides fast, reliable, and clean heat, ensuring optimal performance in industrial settings.