High-Quality Galvanizing with Efficient Iron Removal
In hot-dip galvanizing, maintaining balanced chemical composition in the flux tank is essential for high-quality results. During pre-treatment, iron ions can accumulate in the flux tank, leading to undesirable dross and zinc ash formation. Excess iron in the flux can result in costly zinc waste, reducing galvanizing efficiency.
At Gunatit Engineers, we offer advanced Flux Filtration Systems designed to continuously remove excess iron from the flux solution, maintaining an optimal balance of ammonium chloride and zinc chloride. Our systems ensure minimal zinc consumption and prevent dross formation, leading to cleaner, more efficient galvanizing.
Our flux filtration process introduces specific reagents into the flux tank to oxidize iron ions. The oxidized iron is then separated from the solution using a filter press, preserving essential chemicals. This controlled iron removal maintains flux balance, reducing zinc waste and enhancing galvanizing quality.
Types of Flux Filtration Systems Offered by Gunatit Engineers
Fully Automatic Flux Regeneration System
Automatic/Semi-Automatic Flux Filtering System
Fully Automatic Flux Regeneration System
This premium, closed-loop system continuously extracts iron from the flux. It introduces chemicals and regulates pH levels to optimize iron removal without affecting ammonium chloride and zinc chloride concentrations. Operating automatically, it minimizes manual intervention and ensures consistent results.
Automatic/Semi-Automatic Flux Filtering System
Designed for operations requiring effective iron removal without full automation, this system maintains the flux tank's chemical balance, reducing zinc consumption and ensuring high-quality coating.